The Plant Operator II (Exterior Trim Systems) is a skilled and technical professional responsible for the installation, integration, and sealing of all exterior trim components on the vehicle shop floor. This role is pivotal in executing precise installation tasks, ensuring the aesthetic and functional integrity of the vehicle’s exterior. The Plant Operator II also plays a vital role in supervising and mentoring Plant Operator I staff, contributing to the development of a competent and highly capable workforce. This position requires meticulous attention to detail, a strong understanding of vehicle exterior architecture, and an unwavering commitment to operational excellence and quality standards.
KEY RESPONSIBILITIES:
1. Functional Responsibilities: Precision Installation & Systems Integration
The Plant Operator II is responsible for the hands-on installation, integration, and initial testing of all exterior trim systems on the production line, ensuring foundational quality and performance.
1.1. Installation & Integration
- Installation and integration of exterior components such as passenger doors, locks, exterior body accessories, side mirrors, dumpers, and wipers.
- Perform detailed component installation and sealing, ensuring every part is correctly positioned, securely fastened, and properly sealed against environmental elements.
- Conduct initial functionality and diagnostic tests on installed systems to verify correct operation and quickly identify any faults or anomalies.
1.2. Configuration & Sealing
- Ensure all exterior components are correctly aligned, sealed, and integrated with the main vehicle body, paying particular attention to aesthetics and water-tightness.
- Use diagnostic tools to test the functionality of exterior electrical components like wipers and marker lights.
- Ensure all exterior-facing components are free of defects before advancing to the next stage.
1.3. Quality Assurance & Rework Oversight
- Perform rigorous in-process quality checks on all installation and integration points to detect and report defects immediately.
- Assist in root cause analysis (RCA) and coordinate rework activities to ensure all issues are resolved to KMC’s quality standards.
- Provide expert input on quality assurance protocols for exterior trim systems.
1.4. Documentation & Reporting
- Maintain accurate and detailed logs of all installation, integration, and testing activities, including any faults identified and corrective actions taken.
- Contribute to shift handover reports and project documentation, ensuring a complete and verifiable record of work performed.
1.5. Any other Duties: Any other Responsibility assigned by the Supervisor vital to Supporting Vision Execution, Enhancing Organizational Excellence and Fostering Cross-Functional collaboration.
2. Social Responsibilities: Fostering a Learning & Safe Environment
The Plant Operator II serves as a mentor and collaborator, fostering a culture of teamwork, knowledge sharing, and safety on the production floor.
2.1. Teamwork & Mentorship
- Supervise, guide, and mentor Plant Operator I personnel on the Exterior Trim line, imparting critical technical skills and upholding safety protocols.
- Work cooperatively and collaboratively with colleagues, supervisors, and other departments (e.g., Quality, Production Planning) to ensure a smooth and efficient production flow.
2.2. Safety & Compliance Advocacy
- Actively champion and rigorously enforce all health, safety, and environment (HSE) protocols, with a specific focus on proper tool usage, and chemical handling.
- Serve as a role model for safety, ensuring that all team members consistently use the required Personal Protective Equipment (PPE).
3. Emotional Responsibilities: Discipline, Precision & Accountability
The role demands unwavering discipline, meticulous precision, and a strong sense of accountability to execute complex technical tasks and deliver flawless, high-quality work.
3.1. Meticulous Precision & Focus
- Demonstrate and instill in the team a high level of concentration and precision in all installation and integration tasks, recognizing the critical safety and functional implications of errors.
- Maintain an unwavering focus on quality, knowing that every component contributes to the final product’s reliability and the Corporation’s reputation.
3.2. Responsibility & Accountability
- Take full personal responsibility for the quality of work performed by the Exterior Trim systems line, ensuring that all systems are integrated correctly and safely.
- Be accountable for meeting production timelines and quality standards, proactively communicating any challenges or issues that may impact deliverables.
3.3. Adaptability & Resilience
- Adapt quickly and effectively to new vehicle models, engineering changes, and unforeseen production challenges.
- Maintain composure under pressure, particularly during critical testing and troubleshooting, and guide the team with a calm and decisive demeanor.
QUALIFICATIONS AND EXPERIENCE:
Education Background
- Minimum of UVQF Level II/Trade Certificate in Automotive Systems, Mechanical Engineering, or a related field from a recognized Technical Institution.
Experience
- At least three (3) years of hands-on experience in automotive installation, trimming, or a similar technical role.
- Proven experience in a supervisory or team leadership role, with the ability to train and mentor junior staff.
- Demonstrated experience in using various hand and power tools and interpreting technical drawings and schematics is highly desirable.
